Fully automatic tortilla production line covering dough dividing & rounding, cup-chain relaxation proofing, hot-press molding, gas tunnel oven baking and spiral cooling tower. Ideal for flour tortilla, taco and burrito wrap factories.
Заказ (Минимальный заказ) :
1Происхождение продукта :
ChinaВремя выполнения :
1 Month+1、Mixed dough is fed into the dividing & rounding unit, which cuts the dough into equal-weight portions and rolls each one into a smooth, tight dough ball. Precise portioning keeps every ball within tight weight tolerance — the foundation of uniform finished tortillas.
2、Dough balls are seated into individual cups on an inclined chain conveyor and lifted through the multi-tier relaxation tower. Inside the tower, dough travels slowly layer by layer under controlled temperature and humidity, releasing gluten tension and completing mild fermentation. Well-relaxed dough stays soft and ductile, and never cracks during pressing.
3、When dough balls reach the discharge point, the cups tilt automatically and release each ball through guide chutes onto the conveyor below. Food-grade belts then arrange the dough balls into neat rows and feed the pressing station in pace with the whole line — no manual handling, minimal risk of deformation or contamination.
4、Relaxed dough balls enter the hydraulic hot-press unit. Upper and lower heated platens press each ball into a round tortilla disc with uniform thickness and clean edges in one stroke. Pressing diameter, thickness and dwell time are adjustable, so one machine covers multiple tortilla specifications.
5、Fresh discs travel straight into the gas-fired tunnel oven. Independent burner zones on both sides deliver even, controllable heat, puffing the tortilla gently and forming light golden spots while locking in wheat aroma. Baking temperature and belt speed are adjustable to match different recipes and capacities.
6、Freshly baked tortillas are peeled off the oven band by the discharge drum and transferred to the multi-layer spiral cooling tower. Long, gentle air cooling lets moisture equalize inside each tortilla and stabilizes its structure. Fully cooled tortillas stay soft and flexible — no wrinkling, no cracking during stacking, folding or packaging.
True one-line automation:From dividing to cooling, tortillas never leave the line. One operator is enough for supervision, keeping labor cost low.
Consistent quality:Equal-weight dough balls, controlled proofing and precise pressing deliver tortillas with uniform diameter, thickness and color, batch after batch.
Flexible recipe adaptation:Pressing and baking parameters are adjustable for flour tortilla, taco shell, pita and other flatbread recipes.
Food-grade construction:Stainless steel frames and food-grade belts and cups, open structure for easy cleaning and hygiene inspection.
Customizable capacity:Line length, tower layers and oven zones are configured to your required output, from pilot scale to full industrial production.
Flour tortilla, taco shell, burrito wrap, pita bread and other round flatbreads.
Q : What tortilla sizes can this line produce?
A : The pressing unit can be configured for different diameters and thicknesses; tell us your target product and we will configure the line accordingly.
Q : How is the oven heated?
A : The tunnel oven uses gas heating with independent zone control; electric heating versions are available for sites without gas supply.
Q : Can I get a line matched to my capacity?
A : Yes. Capacity, line layout, tower layers and cooling length are all designed around your target output and workshop space.
1.Machine test run before delivery (FAT available)
2.English operation manual & electrical drawing provided
3.Overseas installation & commissioning support
4.Long-term spare parts supply & technical consultation
Why Choose ZLINE?With years of experience in bakery automation solutions, ZLINE specializes in designing and manufacturing advanced bakery equipment for global customers. From individual machines to complete automated production lines, ZLINE provides reliable equipment, customized engineering solutions, and professional technical support to help bakeries improve efficiency and product competitiveness. ZLINE offers complete line solutions from raw material batching to depositing/molding, plus process commissioning, installation training, and remote after-sales support.
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